Strategies of energy management in a cassava starch plant for increasing energy and economic efficiency

Yongjun Yin,Zhi-chao Ma,Guang-zai Nong,Shuangfei Wang

Published 2019 in Journal of Cleaner Production

ABSTRACT

Abstract Energy cost contributes to the second largest portion of the starch-processing plants’ expenditure. Therefore, to improve energy efficiencies, CHP systems installed in cassava starch plants are considered. Hence, their energy conversions and efficiencies are investigated. Where, the structure of the plant is modeled, the factors of biogas, power, heat and the biogas distribution ratio are focused; the relationships among those factors are resolved by establishing formulas based on theoretical analysis. Results show: the minimum demand of biogas for 1 t starch product is 134.8 m3, which can produce 704.7–875.6 MJ of electric energy and total 1311.0 MJ of heat for starch production by a CHP-boiler system. The steam produced there can fully satisfy the heat demand under the three strategies, while a minority of excess electricity is available under the strategy 3. The total energy efficiencies of the CHP-boiler system are 70.6%, 70.1% and 67.1% corresponding to the three strategies; those are 8.4%–11.9% more than the efficiency of 58.7% by the original system. The total reduction of CO2 emissions is 2017.1–2508.3t/a for a 200 t/d cassava starch plant using CHP-boiler system; which investment costs 27.24 million CNY in total, and will be pay back in 3.18 years.

PUBLICATION RECORD

  • Publication year

    2019

  • Venue

    Journal of Cleaner Production

  • Publication date

    2019-10-10

  • Fields of study

    Agricultural and Food Sciences, Engineering, Environmental Science

  • Identifiers
  • External record

    Open on Semantic Scholar

  • Source metadata

    Semantic Scholar

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REFERENCES

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