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Human-Centered Digital Twin for Industry 5.0

Francesco Biondani,Luigi Capogrosso,Nicola Dall’Ora,Enrico Fraccaroli,Marco Cristani,Franco Fummi

Published 2025 in Design, Automation and Test in Europe

ABSTRACT

Moving beyond the automation-driven paradigm of Industry 4.0, Industry 5.0 emphasizes human-centric industrial systems where human creativity and instincts complement precise and advanced machines. With this new paradigm, there is a growing need for resource-efficient and user-preferred manufac-turing solutions that integrate humans into industrial processes. Unfortunately, methodologies for incorporating human elements into industrial processes remain underdeveloped. In this work, we present the first pipeline for the creation of a human-centered Digital Twin (DT), leveraging Unreal Engine's MetaHuman technology to track worker alertness in real-time. Our findings demonstrate the potential of integrating Artificial Intelligence (AI) and human-centered design within Industry 5.0 to enhance both worker safety and industrial efficiency.

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