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Hybrid Perception and Equivariant Diffusion for Robust Multi-Node Rebar Tying

Zhitao Wang,Yirong Xiong,Roberto Horowitz,Yanke Wang,Yuxing Han

Published 2025 in 2025 IEEE 21st International Conference on Automation Science and Engineering (CASE)

ABSTRACT

Rebar tying is a repetitive but critical task in reinforced concrete construction, typically performed manually at considerable ergonomic risk. Recent advances in robotic manipulation hold the potential to automate the tying process, yet face challenges in accurately estimating tying poses in congested rebar nodes. In this paper, we introduce a hybrid perception and motion planning approach that integrates geometry-based perception with Equivariant Denoising Diffusion on SE(3) (Diffusion-EDFs) to enable robust multi-node rebar tying with minimal training data. Our perception module utilizes density-based clustering (DBSCAN), geometry-based node feature extraction, and principal component analysis (PCA) to segment rebar bars, identify rebar nodes, and estimate orientation vectors for sequential ranking, even in complex, unstructured environments. The motion planner, based on Diffusion-EDFs, is trained on as few as 5–10 demonstrations to generate sequential end-effector poses that optimize collision avoidance and tying efficiency. The proposed system is validated on various rebar meshes, including single-layer, multi-layer, and cluttered configurations, demonstrating high success rates in node detection and accurate sequential tying. Compared with conventional approaches that rely on large datasets or extensive manual parameter tuning, our method achieves robust, efficient, and adaptable multi-node tying while significantly reducing data requirements. This result underscores the potential of hybrid perception and diffusion-driven planning to enhance automation in on-site construction tasks, improving both safety and labor efficiency.

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