Innovative ODFSW Technology for Energy Efficiency and Green Policy Compliance in Manufacturing

The application of innovative welding technology is essential in modern manufacturing to address challenges related to energy efficiency and compliance with environmental policies. One-Step Double-Acting Friction Stir Welding (ODFSW) is an advancement in solid-state welding specifically designed to join thick components made of lightweight alloys without melting the base material. Unlike conventional fusion welding, which often causes high thermal distortion and porosity, and heavily relies on operator skill. ODFSW operates below the melting point using two tools that simultaneously operate from the top and bottom sides in a one-step process. This technology offers several advantages, including deeper penetration, lower heat input, shorter times, and reduced need for workpiece flipping. Consequently, ODFSW produces energy-efficient, defect-minimized, and environmentally friendly joints compared to conventional methods. Furthermore, through the implementation of semi-automatic welding systems, ODFSW effectively supports the concepts of smart manufacturing, automation, and environmental sustainability. With its ability to reduce energy consumption and carbon emissions while meeting green policy standards, ODFSW presents an ideal solution to sustainable manufacturing practices. This innovation not only improves the quality and productivity of metal joints but also contributes to supporting industrial transformation for enhanced energy efficiency and compliance with global environmental regulations.

• Publication year

  2025

• Venue

  E3S Web of Conferences

• Publication date

  Unknown publication date

• Fields of study

  Not labeled

• Identifiers
  DOI 10.1051/e3sconf/202566003006
• External record

  Open on Semantic Scholar

• Source metadata

  Semantic Scholar

• No claims are published for this paper.

• No concepts are published for this paper.

• Fatigue Crack Growth and Residual Stress in Simultaneous Double-Sided Friction Stir Welded Aluminum Alloy AA6061-T6

  2025cited by this paper
• Dexterous hand towards intelligent manufacturing: A review of technologies, trends, and potential applications

  2025cited by this paper
• Analyzing Defects in One-Step Double-Acting Friction Stir Welded of Hollow Aluminum Panel: Influence of Travel Speed

  2024cited by this paper
• Simulation of thermal-mechanical coupling in Al alloy/steel inertia friction welding

  2024cited by this paper
• Effects of tool rotation direction on microstructure and mechanical properties of 6061 aluminum alloy joints by the synergistically double-sided friction stir welding

  2024cited by this paper
• Statistical Analysis and Optimization of the Experimental Results on Performance of Green Aluminum-7075 Hybrid Composites

  2023cited by this paper
• Effect of welding position and direction on the interfacial microstructure and mechanical properties of double-pass friction stir lap welded A6061/Q235 joints

  2023cited by this paper
• Difficulties and redressal in joining of aluminium alloys by GMA and GTA welding: A review

  2023cited by this paper
• Mechanical strengthening and micro-mechanical modelling of newly fabricated 7068-aluminium/lightweight-high-entropy-alloy as aero-material

  2023cited by this paper
• Assessing Indonesia’s Environmental Laws Pertaining to the Abatement of Marine Plastic Pollution: A Euphemism?

  2022cited by this paper
• Dissimilar laser techniques for joining of aluminum alloys to steels: A critical review

  2021cited by this paper
• The Role of International Human Rights Law in Fights Against Climate Change

  2021cited by this paper
• The Influence of the Mechanism of Double-Sided FSW on Microstructure and Mechanical Performance of AZ31 Alloy

  2021cited by this paper

• No citing papers are available for this paper.