Machinery in continuous operation may develop new faults over time, which not only jeopardize the safe operation of equipment but also come with scant available fault data, hampering the establishment of reliable diagnostic models. These challenges, termed few-shot class-incremental fault diagnosis (FS-CIFD), require the model to balance between retaining past diagnostic abilities and adapting to new faults despite scarce data. Existing incremental fault diagnosis methods suffer from catastrophic forgetting, primarily due to the model’s representation bias toward newly occurring faults. Moreover, the scarcity of new fault data induces overfitting, further aggravating catastrophic forgetting. To tackle FS-CIFD, we propose a novel knowledge pool-assisted forgetting-resistant representation calibration (KLASSIC) method. Unlike existing methods, KLASSIC integrates signal statistical knowledge to enhance fault features in scarce data, enabling the model to learn generalized representations. First, a knowledge pool is established to offer a shared knowledge space and output task-relevant knowledge, reactivating the model’s memory of previously learned faults. Second, we design a knowledge-prompted-guided adaptive calibration (KPGAC) module to correct the representation bias toward new fault types and mitigate catastrophic forgetting. Third, to alleviate the overfitting, pseudo-incremental tasks are constructed, facilitating the development of a generalizable feature space for forthcoming tasks. Extensive experiments with different case studies demonstrate that KLASSIC outperforms existing methods in handling FS-CIFD challenges.
KLASSIC: Knowledge Pool-Assisted Forgetting-Resistant Representation Calibration for Few-Shot Class-Incremental Fault Diagnosis
Chen Chen,Changhua Hu,Xiaosheng Si,Zhaoqiang Wang,Hong Pei
Published 2025 in IEEE Transactions on Instrumentation and Measurement
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