Leveraging Causal AI Models for Enhanced Process Control in Food Production: A Case Study on Beer Fermentation Quality

Želimir Kurtanjek

Published 2025 in Kemija u Industriji

ABSTRACT

Reproducible Kernel Hilbert Space (RKHS)-based methodologies are applied for Digital Twins (DT) modelling and causal analysis of the beer fermentation process. The model accounts for the key process variables (temperature, biomass, sugar, ethanol, and carbon dioxide) along with online beer quality monitoring through the concentration of diketones ( VDK ). The modelling dataset is based on integration of 10 fermentation profiles with the perturbed initial conditions. The focus is on de-confounding process data multicollinearity for development of a DT model with intervention potential aimed for optimising beer quality. The results are graphically presented as a Directed Acyclic Graph (DAG). Based on the DAG structure, a Bayesian Neural Network (BNN) is applied for the graphical presentation of probability density functions of non-linear dependencies of beer quality on the key causal process variables. In addition to the intervention potential of causal DT models, the potential use of counterfac - tual analysis in causal digital twin model is emphasised for improving process control and possible innovations of new products.

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