Evolution from Industry 1.0 to Industry 5.0 in the Context of Machine and Plant Maintenance

The changing needs of modern manufacturing require a re-examination of the maintenance management role in achieving key cost and service benefits. The development of maintenance requirements is supported by the progress of information technology, which provides new opportunities for the implementation of maintenance processes. The aim of the article is to describe the latest trends in the field of maintenance management from the perspective of the challenges of the fourth and fifth industrial revolution as well as economic, environmental, and social challenges. The five stages of the machine maintenance approach, related to the five industrial revolutions, are characterized, along with the advantages and weaknesses of each machine maintenance approach. The operating data in different operating periods were characterized. Digitalization can empower machine maintenance services by using collected data and advanced technologies to monitor equipment health, diagnose faults, predict and prevent failures long before they occur and ensure performance optimization.

• Publication year

  2025

• Venue

  Management and Production Engineering Review

• Publication date

  2025-09-30

• Fields of study

  Not labeled

• Identifiers
  DOI 10.24425/mper.2025.156152
• External record

  Open on Semantic Scholar

• Source metadata

  Semantic Scholar

• No claims are published for this paper.

• No concepts are published for this paper.

• Analysis and Modeling of Design Problems in the Context of Random Technological Changes

  2025cited by this paper
• Identification of Criteria for Enabling the Adoption of Sustainable Maintenance Practice: An Umbrella Review

  2024cited by this paper
• Benchmarking Maintenance Practices for Allocating Features Affecting Hydraulic System Maintenance: A West-Balkan Perspective

  2023cited by this paper
• Towards new-generation human-centric smart manufacturing in Industry 5.0: A systematic review

  2023influential reference
• Simulation-Based Digital Twins Enabling Smart Services for Machine Operations: An Industry 5.0 Approach

  2023influential reference
• From predictive to energy-based maintenance paradigm: Achieving cleaner production through functional-productiveness

  2023cited by this paper
• Maintenance 4.0 technologies – new opportunities for sustainability driven maintenance

  2023cited by this paper
• Synergies between Lean and Industry 4.0 for Enhanced Maintenance Management in Sustainable Operations: A Model Proposal

  2023cited by this paper
• Can industry 5.0 revolutionize the wave of resilience and social value creation? A multi-criteria framework to analyze enablers

  2022influential reference
• KSPMI: A Knowledge-based System for Predictive Maintenance in Industry 4.0

  2022cited by this paper
• Scheduling Under Uncertainty for Industry 4.0 and 5.0

  2022influential reference
• Evolution From Industry 1.0 to Industry 5.0

  2022cited by this paper
• An Investigation of Sustainable Maintenance Performance Indicators: Identification, Expert Validation and Portfolio of Future Research

  2022cited by this paper
• Maintenance 5.0: Towards a Worker-in-the-Loop Framework for Resilient Smart Manufacturing

  2022influential reference
• Toward sustainability and resilience with Industry 4.0 and Industry 5.0

  2022influential reference
• XAI Sustainable Human in the Loop Maintenance

  2022influential reference
• Integrating Industry 4.0 and Total Productive Maintenance for global sustainability

  2022influential reference
• A general model for life-cycle cost analysis of Condition-Based Maintenance enabled by PHM capabilities

  2022cited by this paper
• Progress and trends in integrating Industry 4.0 within Circular Economy: A comprehensive literature review and future research propositions

  2021influential reference
• Sustainable manufacturing, maintenance policies, prognostics and health management: A literature review

  2021cited by this paper
• Application of machine learning and rough set theory in lean maintenance decision support system development

  2021cited by this paper
• Industry 5.0 for Sustainable Reliability Centered Maintenance

  2021influential reference
• Industrial maintenance 4(.0) Horizon Europe: Consequences of the Iron Curtain and Energy-Based Maintenance

  2021cited by this paper
• Sustainable Maintenance Performances and EN 15341: 2019: An Integration Proposal

  2021cited by this paper
• Measuring sustainable cleaner maintenance hierarchical contributions of the car manufacturing industry

  2021cited by this paper
• Application of MICMAC, Fuzzy AHP, and Fuzzy TOPSIS for Evaluation of the Maintenance Factors Affecting Sustainable Manufacturing

  2021cited by this paper
• On sustainable predictive maintenance: Exploration of key barriers using an integrated approach

  2021cited by this paper
• A data-driven predictive maintenance strategy based on accurate failure prognostics

  2021cited by this paper
• Data-driven machine criticality assessment – maintenance decision support for increased productivity

  2021cited by this paper
• Exploring Synergies Between Circular Economy and Asset Management

  2020cited by this paper
• Smart Maintenance: an empirically grounded conceptualization

  2020cited by this paper
• Challenges to IoT-Enabled Predictive Maintenance for Industry 4.0

  2020cited by this paper
• Sustainability performance indicators for additive manufacturing: a literature review based on product life cycle studies

  2020cited by this paper
• Predictive maintenance in the Industry 4.0: A systematic literature review

  2020cited by this paper
• Analysis and directions of OEE and its integration with different strategic tools

  2020cited by this paper
• Disruptive Maintenance Engineering 4.0

  2020influential reference
• Multi-stakeholder perspectives on indicators for sustainable maintenance performance in production contexts: an exploratory study

  2020cited by this paper
• Maintenance transformation through Industry 4.0 technologies: A systematic literature review

  2020cited by this paper
• New Business Models from Prescriptive Maintenance Strategies Aligned with Sustainable Development Goals

  2020cited by this paper
• Sustainability in strategic asset management frameworks: a systematic literature review

  2020cited by this paper
• Enabling Technologies for Industry 5.0

  2020influential reference
• The Moderating Role of Sustainable Maintenance on the Relationship between Sustainable Manufacturing Practices and Social Sustainability: A Conceptual Framewor

  2019cited by this paper
• Integrated Approach of Safety, Sustainability, Reliability, and Resilience Analysis via a Return on Investment Metric

  2019cited by this paper
• Intelligent decision support for maintenance: an overview and future trends

  2019influential reference
• Life-cycle maintenance cost analysis framework considering time-dependent false and missed alarms for fault diagnosis

  2019cited by this paper
• Assessing the information waste in maintenance management processes

  2019cited by this paper
• Smart and Sustainable eMaintenance: Capabilities for Digitalization of Maintenance

  2019influential reference
• PriMa: a prescriptive maintenance model for cyber-physical production systems

  2019influential reference
• An Overview about the implementing of Lean Maintenance in Manufacturing Processes

  2019cited by this paper
• Energy-Oriented Maintenance Decision-Making for Sustainable Manufacturing Based on Energy Saving Window

  2018cited by this paper
• Transforming big data into smart data: An insight on the use of the k‐nearest neighbors algorithm to obtain quality data

  2018cited by this paper
• Maintenance for Sustainability in the Industry 4.0 context: a Scoping Literature Review

  2018cited by this paper
• Birth of Industry 5.0: Making Sense of Big Data with Artificial Intelligence, “The Internet of Things” and Next-Generation Technology Policy

  2018influential reference
• What Is Real Time Computing? A Personal View

  2018cited by this paper
• WEAR AND TEAR OF MACHINE PARTS AFFECTED BY VIBRATION AND PERCUSSIVE IMPACTS

  2018cited by this paper
• Maintenance in the Era of Industry 4.0: Issues and Challenges

  2018influential reference
• Fourth Industrial Revolution Beacons of Technology and Innovation in Manufacturing

  2018cited by this paper
• How to Make Maintenance Processes More Efficient Using Lean Tools?

  2017cited by this paper
• A procedural approach for realizing prescriptive maintenance planning in manufacturing industries

  2017cited by this paper
• Maintenance in digitalised manufacturing: Delphi-based scenarios for 2030

  2017cited by this paper
• Measuring circular economy strategies through index methods: A critical analysis

  2017cited by this paper
• Sustainable Maintenance Practices and Skills for Competitive Production System

  2017cited by this paper
• Maintenance Analytics – The New Know in Maintenance

  2016cited by this paper
• LEAN SMART MAINTENANCE: EFFICIENT AND EFFECTIVE ASSET MANAGEMENT FOR SMART FACTORIES

  2016cited by this paper
• IoT-Based Prognostics and Systems Health Management for Industrial Applications

  2016cited by this paper
• Machinery classification and prioritization: Empirical models and AHP based approach for effective preventive maintenance

  2016cited by this paper
• Economic and environmental impact assessment through system dynamics of technology-enhanced maintenance services

  2016cited by this paper
• A survey of big data management: Taxonomy and state-of-the-art

  2016cited by this paper
• Maintenance management models: a study of the published literature to identify empirical evidence

  2015cited by this paper
• Health, Safety and Sustainability in Maintenance

  2014cited by this paper
• Sustainability: Orientation in Maintenance Management—Theoretical Background

  2013cited by this paper
• Evaluation of green maintenance initiatives in design and development of mechanical systems using an integrated approach

  2013cited by this paper
• Integrating Environmental Assessment of Failure Modes in Maintenance Planning of Production Systems

  2013cited by this paper
• Social Dimension of Sustainable Development - Safety and Ergonomics in Maintenance Activities

  2013cited by this paper
• Data Requirements and Representation for Simulation of Energy Consumption in Production Systems

  2011cited by this paper
• Linking energy and maintenance management for sustainability through three American case studies

  2011cited by this paper
• DEVELOPMENT TRENDS IN MACHINES OPERATION MAINTENANCE

  2009cited by this paper
• Conceptual framework for e-Maintenance: Illustration by e-Maintenance technologies and platforms

  2009influential reference
• Complex System Maintenance Handbook

  2008cited by this paper

• No citing papers are available for this paper.