Trustworthy Equipment Monitoring via Cascaded Anomaly Detection and Saliency-Guided Inspection

Sung-Rae Kang

Published 2025 in Unknown venue

ABSTRACT

Predictive maintenance demands accurate anomaly detection and actionable, interpretable explanations. While fusing sensor time-series with thermal imagery is promising, naive fusion can actually degrade performance. This paper provides evidence-based guidelines for interpretability-driven model selection, demonstrating that cascaded architectures outperform end-to-end fusion in industrial monitoring. We propose a two-stage approach: Stage 1 uses a Random Forest on statistical sensor features for robust anomaly detection (94.70% macro F1), while Stage 2 employs a convolutional thermal encoder with spatial attention for post-detection inspection. Rigorous analysis reveals traditional machine learning significantly outperforms deep learning baselines (Cohen's d = 3.04-8.81) on low-noise, filtered sensor data. Additionally, we introduce a diagnostic protocol using gate weight analysis to quantify modality bias, preventing over-reliance on visually rich but less informative data. Our explainability pipeline integrates Shapley-based sensor ranking with spatial attention. Finally, perturbation audits confirm thermal attention acts as a spatial regularizer, with the thermal encoder achieving a 78.49% fault-detection F1, demonstrating learned sensitivity to fault presence despite poor severity grading.

PUBLICATION RECORD

  • Publication year

    2025

  • Venue

    Unknown venue

  • Publication date

    2025-12-31

  • Fields of study

    Computer Science, Engineering

  • Identifiers
  • External record

    Open on Semantic Scholar

  • Source metadata

    Semantic Scholar

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